The Unmatched Precision of Laser Cutting and CNC Cutting Services

In today’s fast-paced industrial landscape, precision is paramount. Enter laser cutting services in London – the pinnacle of modern manufacturing technology. Laser cutting and CNC cutting services offer a myriad of advantages, from unparalleled accuracy to versatility across materials, making them indispensable in various industries.

Precision Redefined: At the heart of laser cutting services lies a laser beam of extraordinary precision. Guided by advanced computer systems, this beam can make cuts with micron-level accuracy, ensuring that even the most intricate designs are executed flawlessly. Whether it’s intricate components for aerospace applications or finely detailed architectural elements, laser cutting services deliver precision beyond compare.

Versatility Across Materials: One of the most significant advantages of laser cutting services is their ability to work with a diverse range of materials. From metals like stainless steel and aluminum to non-metals such as wood, plastics, and even ceramics, laser cutting services can handle them all. This versatility opens up endless possibilities for designers and manufacturers, allowing for the creation of products that were once thought impossible.

Efficiency and Speed: Laser cutting services excel in efficiency, enabling rapid production of parts and components. The laser beam moves swiftly over the material, completing cuts in a fraction of the time required by traditional methods. This accelerated production not only enhances productivity but also reduces lead times, giving businesses a competitive edge in today’s market.

Customization and Prototyping: Laser cutting services offer unparalleled flexibility for customization and prototyping. Whether it’s creating personalized products for consumers or iterating on design concepts, laser cutting allows designers and manufacturers to experiment with different ideas quickly and cost-effectively. This agility is essential in industries where innovation and adaptability are key to success.

Sustainability and Minimal Waste: In addition to precision and efficiency, laser cutting and CNC cutting services are also environmentally friendly. By minimizing material waste and optimizing material usage, laser cutting services contribute to sustainability in manufacturing processes. Less waste means fewer resources consumed and a smaller environmental footprint, making laser cutting services a responsible choice for businesses looking to reduce their impact on the planet.

Original Source: Laser Cutting Services in London

CNC Laser Cutting Services Near Me

Lasers are an efficient and effective tool for cutting metal and are widely used in the metal fabrication and manufacturing industries. They are most effective, however, when combined with CNC machining.
Laser cutting works by focusing a high-powered laser onto the surface of the metal, usually focused through an optical system. The material is then removed by being burnt, vaporized, or blown away as a jet of gas, leaving a precisely cut edge and a high quality surface finish. Industrial lasers are used to cut pipes and tubes as well as flat sheet material.

How Lasers Work
A laser beam is generated by stimulating a lasing material with electrical discharges contained within a closed container. This generates a beam of light that is then reflected within the machine by using a partial mirror until it achieves enough energy to escape as a beam of single coloured coherent light. This beam of light is then directed through fiber optics and/or mirrors and focused on the metal to be cut. The cutting section of the beam is very fine, usually less them 0.32mm in diameter.

Advantages Of Using CNC Machining Lasers
The advantages of using lasers to cut metal rather mechanical cutting processes include:
– It is easier to keep the work-piece in place – mechanical cutting applies various forces that mean the piece has to be solidly clamped to keep it steady.
– Reduced contamination – as there is no swarf, cooling fluid or external blade that can wear and leave deposits, it is a much cleaner process.
– Better precision – physical blades wear and this can affect the line of their cut. Lasers are no affected this way and the cutting point does not vary.
– Reduced chance of warping – as there is no drag of a blade through the material, and the hot cutting point is very localised, deformation from mechanical forces is avoided.
– Intricate cuts are also achievable – mechanical blades are limited in their ability to change direction.
– Lasers are more accurate and use less energy than plasma cutters.
When combined with the control offered by CNC machining London , lasers can cut complex shapes and designs quickly and accurately. This makes them ideal for many metal fabrication tasks such as cutting profiles and internal structures for machinery.

Most common CNC Cutting is noted all overdue its major positives and when larger quantities are required and can produce in larger quantities with fine details Laser Cutting taken into consideration. These Laser Cutting London services are available in many countries at a lesser price to comfort

Original Source: Laser Cutting Advantages and Benefits

How to Prepare Your Files to Send to a Laser Cutting London Service

At Swordfish Works, our Laser cutting London based workshop, we can help you prepare your files for laser cutting. However, to ensure you are getting the results you want for the right price it is worthwhile taking the time to prepare your files before you send them to a laser cutting service.

Here are a few tips:

Make sure your files are in the correct format. Laser cutting machines recognise vector files such as AI. DWG. DXF. Or vector PDF. Some common programs you can use to create vector files are Adobe Illustrator, Corel draw, Rhino and AutoCAD. You can also use photoshop to create PDF files.

Ensure your file is the correct scale. The laser cutter will replicate exactly whatever is laid out in your file. So make sure you have everything just how you want it! A common mistake is sending files out of scale. Check your scale; to be extra safe include a scale reference within your file or email so we can check it has opened at the correct size on our software.

Check for double lines or hidden lines and fills. Vector lines and fills that are white can still be recognised and cut by the laser cutter. Make sure your fills are set to ‘no fill’ and check you don’t have any hidden double lines layered over each other in your file. Double lines that go unnoticed can lead to longer cutting times and burnt edges, as the laser cutting machine will cut your material over that line as many times as the line is repeated.

When preparing for laser cutting it is helpful to consider how your laser cut pieces will be laid out to fit onto a sheet. At Swordfish Works, we will lay out your pieces for maximum efficiency on our lasers. However, if you prefer to do this yourself, a good rule of thumb is to allow as much space between objects as the thickness of your material. i.e. 3mm acrylic should have 3mm gaps allowed between objects. It is also advisable to leave some space around the edge of your material, between 10-20mm.

At Swordfish Works we are happy to help with any part of your process and can prepare files for laser cutting as part of the service we provide. However, we hope this short break down helps you to understand the file requirements for laser cutting and can help you get a quote quickly and guarantee you are getting the cuts you want!

Swordfish Works is a London laser cutting service that specialises in helping creatives achieve results. If you have any more questions about how to prepare your files for laser cutting or receiving a quote, get in touch today.

Original Source: Laser Cutting London Service

What are the Benefits of CNC Machining Services

CNC cutting machine is a Computer Numerical Control is an integral part of the industrial and commercial manufacturing process. This session majorly focuses on benefits and applications.

Benefits:

1. Precise: The CAD software creates 3D images and designs. The final component is achieved. Once the information is transferred to the CNC machine’s computer, the carving of the material with the exact specification is carried forward. Any form of complex shapes is shaped easily with no much time consumption.
2. Material Range: This machine is used in multiple manufacturing products and materials. The various materials used are bronze, steel, aluminum, as well as gold and silver also polymers such as ABS, polycarbonate, and PTFE are used in machines.
3. Repeat: it is just inserting the design. Once it is done there can be any number of products that can be manufactured. The net product is very accurate and handy.

Applications of CNC:

• Shafts
• Spacers
• Fittings
• Manifolds
• Bushings
• Dies, Molds & Fixtures
• Print Engine Components
• Medical field
• Cloth

In brief, industries that remove metal and works out with the patternisation of the material. The multiple uses in vehicle industry are shafts, gears, and many other parts. The different tools used for removal are a lathe, milling machine, drilling machine, boring machine, shaping machine, reamer, etc. There is a need for operators to process this machine in an extensive way. The operations can be turned in any manner with one single system. The different operations are facing, boring, turning, grooving, knurling, and threading with the system on your CNC turning centers. Starting from internal diameter grinding, outer diameter grinding and flat surfacing can be carried out with Contour Grinding technology.

Electrical Discharge Machining (EDM) Industry

This machine gives sparks while burning the metal and removes the wastes. The two varieties of EDM and CNC Automation are Vertical EDM and Wire EDM. The vertical EDM uses the shape and size of the cavity. Wire EDM makes punch and dies combinations for the die set. The fabrication is done in this industry.

Other industry

It is used in the wood industry similar to milling, routing is done followed by drilling, in lettering and engraving system. In electrical, used as CNC coil winders, and CNC terminal location and soldering machines. Mostly processing and manufacturing sectors use this technology in the upgrading level. This is an impeccable advance in many industries. There is no field today without CNC usage including medical field which uses in many purposes. These favors in many angles. The technology is a development to the next level. CNC Machining London manufactures everything in bulk quantity without any manpower. Just a machine and an operator is more than enough for a factory production purpose. The time taken to complete work is very short and enhanced with better perfection.

Original Source: CNC cutting London

Choose The Best CNC Machining Services

The usage of CNC machine is the best decision to improve your business to the next level by increasing productivity, saving money and time, eliminating errors made by a human, decreasing material wastes, easily usable, progress your business to the next level.

It is always best to increase the productivity of the product double the time when compared to human work with the help of machines. As you increase your productivity, yours with no added resources, allowing the manufacturer to work at a much faster pace to deliver the same quality of products.

It also saves a lot of time and money wastage reducing long working hours to a shorter time. Producing more customer orders at the same time with less staff and saving more money. There is no rework to be done for any work or there is no missing of details

Generally, humans are liable to small errors, thus this CNC machine favors us to reduce the errors noted as it is programmed and delivered on time.

Laser cutting Machining may be a method utilized in the producing sector that involves the use of computers to manage machine tools. That may be controlled during this manner embody lathes, mills, routers and grinders. The CNC in CNC cutting Machining stands for pc Numerical management. CNC, machine may be a powerful and extremely correct computer-controlled tool that creates recurrent and extremely precise movements.

Though the machine is precise to look leading to reduced material wastage the data are programmed and delivered data as per design eliminating all data.

How does this work? What are its advantages?

The computer generation is done using codes and software is used with electrical signals for windows computer. The software used is EMC2 for UNIX and Mach3. For larger production CNC is better than conventional. CNC needs only three cutting machines which conventional needs Five. The accuracy is 1/1000th

• Only if there is some sort of maintenance issues or repair in the machine.
• The machine does what an engineer cannot do Uniqueness in all products with no change in product when matched with the prototype along with exact specification.
• The G code servers will automatically maintains itself
• Reduces change over time
• The process is the fastest one to fabricate bulk completion of products along with quality and excellent outcome.

There is no occupational hazard noted which leads to winning in the business were human errors such as aluminum too short, or the glass too big leading no loss of profit and ensuring safety and security.

The major disadvantages are initial investment is the tough one as there is a vendor required for setting up. Also, some sort of unemployment has raised due to usage of such high end, less time consuming, low man power requirement, good quality, large and unique products. Thus, it always better to do the work in a simpler manner than complicate your processing method.

Due to the revolution made by CNC Machining London none of the dealers prefer manual cutting. As the technology grows the outcome grows.

Original Source: CNC cutting London

CNC Cutting Machines And The Benefits Of This Technology

A manufacturing company has to produce a product in thousands of units. These products could be parts, components or a complete device. Let’s say, if an auto part is to be produced for a particular car, how all units would be in exactly same size, neither a millimeter more nor less. In the wake of this need, CNC Cutting machines were born. These machines can produce thousands of units with high precision, exact in size, weight and from every aspect. Industries that have to make clones of a product in massive number have to set up CNC machines in their industrial unit. Precision is the prime requirement which was made possible with CNC Machining London Technology in cutting machines.

These machines can cut your operational cost by handling several tasks for that you need a number of personnel. Advanced technology used in CNC machines simply add ‘Efficiency‘ and ‘Effectiveness‘ to your production process and therefore bringing up additional profitability afterwards.

Amongst all types of CNC, laser and plasma machines are most common to be used in manufactories. Laser cutting and plasma cutters are ideal for cutting metal like steel, aluminum, metal alloys etc. Laser cutters are preferred when the sheets are not very thick. It can cut 3D shapes with perfect precision whereas plasma cutters are great for cutting thicker sheets. Plasma cutters are usually put into work for cutting 2D shapes where too much precision is not the goal.

These state-of-the-art CNC machines require very short setup time. You can start production on the day you receive an order. Unlike other cutting machinery, it would not take you days and weeks to start.

Another edge of CNC over other milling machines is that you do not need very highly skilled staff to work on it. These machines require very simple orientation which lets you hire unskilled operators on cheap cost and then train them accordingly. On the contrary, other machines need very skilled and professional engineers to operate. Many industries are turning their production through CNC technology observing all its innovative features. CNC technology is not just a change in manufacturing process but a revolution which will break out its application to 100% extent.

Original Source: Benefits Of CNC Cutting

Tatty Devine’s Trees, Bringing Bling to London’s Skyline

What a brilliant way to end 2017! Working on Tatty Devine’s “Wintertime Trees” project was fun and inspirational, bringing a feel-good factor to the dark winter days.

The “Wintertime Trees” display at the Southbank Centre boasts 14 glitzy Christmas trees, each based around one of Tatty Devine’s most iconic jewellery items; Lobster, Pegasus, Gin, La Luna, Sweets, Dental Bling and Stars. The trees also feature giant charms that are based on aspects of their jewellery such as giant red Swarovski crystals, iridescent bubbles and also the Festival of Britain emblem designed by Abram Games.

Art model makers

In total we made 1208 decorations for “Wintertime Trees”, used over 100 metres of vinyl and 50 sheets of Foamex. We had to replicate the original acrylic jewellery pieces in a lighter, more durable and weather resistant material whilst keeping them instantly recognisable as Tatty Devine designs. We decided to use Foamex or PVC, which is usually used for printed presentation boards, but was perfect for this application. Then, following hours of research and sampling we came up with various vinyl finishes to match the glitter, pearl and iridescent acrylic that was applied to the Foamex sheet before CNC machining London.

With a two-week lead time to complete the work after sampling, our CNC cutting was cutting none stop! We had three members of staff helping to apply the vinyl to the PVC sheet and assemble the decorations after the cutting phase.

CNC machining London wordshop

We weren’t actually involved with the installation of the trees, which took place over several nights, but we made sure everything was packed up and clearly labelled. Each tree had a decorations list with quantities and so we packed everything into separate boxes and labelled accordingly. Likewise with the toppers; the matching pair (one front facing and one back) were packed together and labelled with the correct tree.

These days, Tatty Devine is the go-to brand for playful, original, Perspex jewellery pieces and their work can now be seen in large department stores such as John Lewis and Selfridges. However, Robert and Marcia, from our sister company Capital Models, has worked with them since 2001 when they opened their first jewellery store on Brick Lane.

Laser cutting

Due to the success of their jewellery designs and the amount of cutting required, Robert and Marcia advised them to purchase their own machine; they had outgrown the cutting service. The two companies have kept in touch over the years and still occasionally work together for window displays etc but this is the first Tatty Devine project for Swordfish Works.

We are big fans of Tatty Devine’s jewelry so it was great to be able to work with them and Harriet was particularly brilliant to work with. She had a clear vision of what she wanted to achieve and even loaned us some of the original jewelry pieces as inspiration. We’re proud to say the final results look incredibly similar!

For over two weeks the Swordfish team were surrounded by these tactile and playful designs and the amount of sparkly material we had in the studio brought a smile to everyone’s faces… a brilliant way to end 2017!

Original Source: CNC cutting London

How CNC Machining Can Benefits Your Business?

CNC stands for Computer Numerical Control.

The CNC machining is one of the prominent machining techniques in modern day manufacturing. It incorporates use of computerized program to guide motion of machine tool such as routers, grinders, lathes.

Since their invention in 1940s, CNC machines have seen major advancement that are better suited to the industry needs. The software program uses various G-codes that defines speed, feed and rate of cut of tool. Today, apart from machining, this technique is widely used in laser cutting service London, CNC cutting, CNC routing. Since computers are used to control machine tools, it has major advantages over its traditional alternatives.

Laser cutting London

With CNC machining, it is easier to convert a blank work piece into a more precise and accurate finished part. For example, with CNC routing, a far more variety of materials ranging from aluminium and brass to acrylic and wood can be operated. It is also cost effective for mass production, without compromising the quality of products.

Similarly, the traditional lathes are no longer used in the industries as they require manual intervention and skilled workforce. With CNC Machining, the vertical millers, grinders and cutters, the manufacturing industry has found a better alternative which it can rely upon. Only an alteration in previously prepared program is sufficient to change the desired output.

Moreover, many advanced software enables you to manufacture products that are complex shaped and nearly impossible to make by conventional machinery. You can likewise refresh the merchandise as necessary to reinforce your CNC machine’s utility. With regular apparatus, there is next to zero programming which doesn’t enable you to have a repeatable cut quality.

CNC machining effectively reduces the amount of time take to produce a wide range of items. They enable the operator to alter or improve the design in a minimum time and expense. It also reduces waste as there are no errors due to operator fatigue, interruptions and other factors are les likely to occur. This in turn improve production planning as CNC cutting machining can often perform work at one setting that would normally require several conventional machines. Reduce lead time because of lower tooling costs.

The training for CNC Machining is available easily with abundant online resources and there are quite a few organizations that provides this training. The CNC machine manufacturer often provides the user manual with necessary training to the operators. In this manner, one person can monitor various machines as the machines work independently

Semiskilled people can operate CNC machines unlike manual lathes and milling machines, which need skilled people This, in turn save great expenses on the manpower. CNC machining is essential for manufacturing and it is important that the machine keeps running otherwise major loss would be suffered.

While creation lines and spending plans differ by task and association, all makers share a couple of fundamental concerns – how to make great quality parts at all measure of time and at the lowest possible cost. CNC machining is the best option to serve your business needs.

Original Source: laser cutting company London

Advantages of CNC Cutting

The best decision to improve your business to the next level by increasing productivity. Laser cutting Machining may be a method utilized in the producing sector that involves the use of computers to manage machine tools. That may be controlled during this manner embody lathes, mills, routers and grinders. The CNC in CNC cutting Machining stands for pc Numerical management. CNC, machine may be a powerful and extremely correct computer-controlled tool that creates recurrent and extremely precise movements.

Though the machine is precise to look leading to reduced material wastage the data are programmed and delivered data as per design eliminating all data.

How does this work? What are its advantages?

The computer generation is done using codes and software is used with electrical signals for windows computer. The software used is EMC2 for UNIX and Mach3.For larger production CNC is better than conventional. Needs only three cutting CNC Machining which conventional needs Five. The accuracy is 1/1000th

• Only if there is some sort of maintenance issues or repair in the machine.
• The machine does what an engineer cannot do Uniqueness in all products with no change in product when matched with the prototype along with exact specification.
• The G code servers will automatically maintains itself
• Reduces change over time
• The process is the fastest one to fabricate bulk completion of products along with quality and excellent outcome.

What Are the Benefits of Using Laser Cutting for Making Architectural Models?

Laser cutting is one of the most common and modern innovative techniques that is used in industrial, non- industrial purposes this laser cutting is very accurate, detailed. None has to review it; no human errors are seen; almost used in all fields;

In the 21st century, it is the great innovation facilitating every business person to manufacture a large number of products within no time lag. Though they have a very few negative effects the positive, eat over the negatives. Almost all round the clock human very working under heavy machines and sometimes their bad luck follows there might be some kind of missing or error occur when that happens in no time.

• All in this world, thrive to achieve something, but when machines can do so much human does few completion works and they make the turnover to the company twice than before.
• In recent days there is the usage of CAD-CAM being in the laser as these have a computer controlled programs and the laser cutting is very exact and in-depth they are detailed; In architectural model makers these are used more commonly nowadays.
• This is providing a great range of change over every other place where minute details are done in short time.
• Since the designs in the mind are replicated as such the client is very much satisfied and demand for more work from the company giving rise to a better sale and reach of the products is also high.
• Also, high-quality and fine finishing is ensured on the surface.
• This is now replaced with CNC Laser cutting London, where the cutting is as perfect as possible that is around 99% accurate and that one percent just gives a pause.
• This CNC cutting is most commonly used in recent days. Albeit, the machine cost and user guide and a certain uniqueness pertaining to it compared to laser it is in the second position.
• Irrespective of the business size like small, medium, large. They manufacture a whole lot in a fraction of time without much of an error.
• The materials used in laser industry are wood, cardboard, synthetic materials, plastic, veneer and many others.

Helps to take the business to the next step with no additional processing required.

1. Very cost effective
2. The wastage of the finished product is very less as already the waste disposal is a challenging one. But with this technology, there is no problem of delaying.
3. Even a beautiful design is replicated as such with the help of the laser cutting machines.
4. In the present, the laser is like the breath for all the industry as they have got a better welcome from all the people in their fields
5. Saves time and as the tool doesn’t need any cutting scissors that might cause damage to the workers. No such problem occurs.
6. The design, thickness, detail or size nothing is a matter of concern while using laser technology.

As previously mentioned the production cost is reduced because no human activity is there and everything is carried out in one single step. The 3 D pictures will be showing the actual outcome of the product they change can be made initially itself.

Original Source: https://www.globalmkwanjashow.com